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class="icon-font icon-chakan"></i><script src="http://www.jianjingled.com/source/include/browse.php?model=news&id=480"></script>次</div> </div> <div class="xypg-detail-con"><p><br/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341000193850.jpg" title="1683341000193850.jpg" alt="1.jpg"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341008190432.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="440" border="0" vspace="0" style="width: 600px; height: 440px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341015343397.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="415" border="0" vspace="0" style="width: 600px; height: 415px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341023722610.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="421" border="0" vspace="0" style="width: 600px; height: 421px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341040209153.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="428" border="0" vspace="0" style="width: 600px; height: 428px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341047142856.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="396" border="0" vspace="0" style="width: 600px; height: 396px;"/></p><p><br/></p><p><br/></p><p><br/></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（一）加強源頭控制</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（1）鼓勵使用和生產低VOCs含量、低毒的化學品，鼓勵使用非鹵化和非芳香性溶劑來替代有毒溶劑。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（2）開展清潔生產審核，通過采用新技術、新工藝、新設備降低生產中的物耗、能耗，更大限度地對資源進行回收利用，減少“三廢”的產生量，從而降低<a href='http://www.jianjingled.com/news/424.html' target='_blank' class='key_tag'><font><strong>有機廢氣</strong></font></a>的排放。</span></p><p><br/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341076328148.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="393" border="0" vspace="0" style="width: 600px; height: 393px;"/></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（二）加強過程控制</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">1、規范液體有機化學品儲存</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">儲存品原則上要求儲存于配備氮封、壓力系統調節系統和相應安全裝置的儲罐中，并設置平衡管；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">沸點低于45℃甲B類液體宜采用壓力或低壓儲罐；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">沸點高于45℃的易揮發介質如選用固定頂儲罐儲存時，須設置儲罐控溫和罐頂廢氣回收或預處理設置；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">甲B類、乙類液體的固定頂罐應設阻火器和呼吸閥；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">生產車間內原則上不應存放液體桶（210L及以上）裝物料，宜采用中間儲罐中轉存放，并采用管道輸送。</span></p><p><br/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341098131078.jpg" style="width: 600px; height: 416px;" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="416" border="0" vspace="0" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341098152848.jpg" style="width: 600px; height: 436px;" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="436" border="0" vspace="0" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析"/></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">2、優化進料方式</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">推廣使用帶有保溫和冷卻裝置、阻火式呼吸閥和氮氣保護的溶劑儲罐；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">液體物料采用管道化輸送直接入釜，減少高位計量罐的使用；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">桶裝物料采用電動隔膜泵或磁力泵等進行正壓上料，物料轉移過程中采用平衡管技術；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">固體物料使用專用投料器；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">使用帶有保溫和冷卻裝置、阻火式呼吸閥和氮氣保護的溶劑儲罐。</span></p><p><br/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341152174975.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="380" border="0" vspace="0" style="width: 600px; height: 380px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341162115922.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="318" border="0" vspace="0" style="width: 600px; height: 318px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341171256199.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="333" border="0" vspace="0" style="width: 600px; height: 333px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341180210109.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="349" border="0" vspace="0" style="width: 600px; height: 349px;"/></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">3、改進反應系統</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">單元模塊化操作，反應釜采用氮封和連鎖控制裝置；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">反應系統有<a href='http://www.jianjingled.com/news/442.html' target='_blank' class='key_tag'><font><strong>機廢氣</strong></font></a>經多級冷凝后導入廢氣收集系統；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">反應配套真空系統采用無油立式真空泵代替水沖泵，泵前泵后增設兩級冷凝。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em; text-align: center;"><img src="/data/upload/202305/1683341200124121.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="395" border="0" vspace="0" style="width: 600px; height: 395px;"/></p><p style="line-height: 2em; text-indent: 2em; text-align: center;"><img src="/data/upload/202305/1683341207605629.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="438" border="0" vspace="0" style="width: 600px; height: 438px;"/></p><p style="line-height: 2em; text-indent: 2em; text-align: center;"><img src="/data/upload/202305/1683341215609772.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="369" border="0" vspace="0" style="width: 600px; height: 369px;"/></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">4、優化出料系統</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">采用自動下料或重力出料；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">固液分離采用“二合一”離心機或高效壓濾裝置；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">物料干燥則普遍采用真空雙錐等干燥設備；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">逐步推廣集過濾、洗滌、干燥為一體的“三合一”多功能等全自動設備。</span></p><p><br/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341242138683.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="419" border="0" vspace="0" style="width: 600px; height: 419px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341253358170.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="421" border="0" vspace="0" style="width: 600px; height: 421px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341263162074.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="402" border="0" vspace="0" style="width: 600px; height: 402px;"/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;"><br/></span></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（三）推行工藝優化</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">1、物料替代</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">積極尋找使用低毒、低臭、低揮發性的物料代替高毒、惡臭、高揮發性原輔材料。 </span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">2、工藝改進</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">對傳統生產工藝進行改革探索，采用膜過濾、連續萃取、連續蒸餾等“綠色化工技術”工藝，替代抽濾、間隙萃取、間隙蒸餾等粗放型的技術工藝；采用高效壓濾加溶劑直接提取工藝替代噴霧干燥和氣流干燥工藝。</span></p><p><br/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341289133736.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="383" border="0" vspace="0" style="width: 600px; height: 383px;"/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">3、優化參數</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">通過對醫化產品工藝的調整、優化，控制物料的投加比例，從原來的過量投料，改為準確投料。</span></p><p><br/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341306609986.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="387" border="0" vspace="0" style="width: 600px; height: 387px;"/></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">4、回收套用</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">通過技術攻關，提高生產過程中母液的套用水平，減少有機溶劑的消耗量；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">溶劑在蒸餾過程中采用多級梯度冷凝方式，提高有機溶劑的回收效率；</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">成分較單一、有回收價值的廢氣在其產生點采取冷凝、吸收、吸附等組合工藝進行回收利用。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em; text-align: center;"><img src="/data/upload/202305/1683341340170954.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="433" border="0" vspace="0" style="width: 600px; height: 433px;"/></p><p style="line-height: 2em; text-indent: 2em; text-align: center;"><img src="/data/upload/202305/1683341349100032.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="433" border="0" vspace="0" style="width: 600px; height: 433px;"/></p><p style="line-height: 2em; text-indent: 2em; text-align: center;"><img src="/data/upload/202305/1683341357166538.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="458" border="0" vspace="0" style="width: 600px; height: 458px;"/></p><p style="line-height: 2em; text-indent: 2em; text-align: center;"><img src="/data/upload/202305/1683341365382525.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="341" border="0" vspace="0" style="width: 600px; height: 341px;"/></p><p style="text-align: center;"><img src="/data/upload/202305/1683341397891082.jpg" title="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" alt="醫藥化工行業VOCs治理全過程控制要求及典型案例剖析" width="600" height="357" border="0" vspace="0" style="width: 600px; height: 357px;"/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（四）完善廢氣收集</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（1）所有產生VOCs廢氣的設備或場所均應配置高效的廢氣收集系統，收集效率不低于90%，減少VOCs排放?？赡艿膹U氣產生點主要包括但不限于儲罐、反應釜、真空泵、離心機（房）、壓濾機（房）、干燥機、取樣點、母液槽、廢水處理單元、危廢貯存場等。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（2）部分VOCs廢氣產生點應盡可能采用管道直連的收集方式，如反應釜呼吸口、真空泵排氣口、干燥機排氣口等。其中，反應釜和儲罐的呼吸口也可采用微負壓方式收集廢氣。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（3）部分VOCs廢氣產生面積較大，需通過密閉該設備或功能區的方式收集廢氣，如反應釜料下料口、離機心機（房）、壓濾機（房）、取樣點、母液槽、廢水處理單元等。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（4）含有VOCs有機化學品或異味明顯的固廢（危廢）貯存場所需封閉設計，廢氣經收集處理后排放。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">（5）VOCs污染氣體的收集和輸送應滿足《大氣污染治理工程技術導則》（HJ2000-2010）要求，管路應有明顯的區分及走向標識。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">以“分質分類、資源回收”為原則，首先應根據有機廢氣的類別進行區分，廢氣混合后能夠進行二次化學反應或者爆炸的廢氣須單獨收集，其次對于有機廢氣含鹵素和非含鹵素有機廢氣進行分類收集、分類處置。單個生產車間（20m×45m）為例，車間的廢氣量建議控制在1000~2000 m3/h。</span></p><p><br/></p><p style="line-height: 2em; text-indent: 2em;"><span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">對于產生逸散有機廢氣的設備，宜采取密閉、隔離和負壓操作措施，在確定密閉罩吸氣口位置、結構和風速時，應使罩口呈微負壓狀態，罩內負壓均勻，防止有害氣體外逸，并避免物料被抽走。</span></p><p 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